helical worm gear motor

Helical-worm gearmotors
Due to their design and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive option to impress you with its high level of overall performance and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP to you. These can be implemented individually in the modular program. In this way, they offer you an enormous range of sizes, gear ratios and electric motor sizes.
However, their greatest strength can be their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly actually hear.
The overall concept also offers you many more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm helical worm gear motor combinations as opposed to single helical-worm gear systems. This is how you save extra energy in the procedure of your systems and so are able to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your person requirements – with an array of AC motors. In addition, you can freely configure all of the relevant properties. In this manner, you can effectively utilize all the benefits offered by this mixture of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance may be accomplished thanks to the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you are already saving time and money with this selection and project planning. The reason being our modular system enables a multitude of combination options for gear devices and motors. You can as a result reduce operating costs, depend on a long service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional sturdiness and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be utilized in every industrial sector and customized to individual torque and swiftness requirements. The decrease ratios afforded by the helical-worm gear stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel material with particular lubricants, optimized shape, this powerful electric motor achieves high levels of effectiveness and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are utilized as standard.
The low contour design makes it suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and greater torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges provide a wide variety of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Keeps contaminants and water away.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors set new requirements for reliability, performance and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly style provides for easy integration today and a really future proof option. The EP gear motor offers total versatility in mounting options includes shaft, base, encounter, and flange solutions. The motor terminal box can be mounted in alternative positions rotated in 90º steps around the engine frame offering for unparalleled integration possibilities.
EP gear motors comply with North American and International requirements, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total answer for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dust tight and hose evidence,and can be used outdoors or in wet and dusty conditions without the use of additional enclosures. Complete rated output is offered by the result shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique combination of optimized worm wheel material with particular lubricants and optimized shape, this powerful geared motor achieves high degrees of efficiency and torque. The low contour design helps it be ideal for implementing applications electronic.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the art helical and worm equipment combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All units adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced option for the standard jobs anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC motor are directly flange mounted, the pinion is on the motor shaft. This integrated small design is an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision floor. The worm wheels are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal style. The housings are made from top quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG