Product Description
Introduction
- Oldham couplings are a 3 piece design comprised of 2 aluminum hubs press fit CHINAMFG a center disk. Torque transmission is accomplished by mating the slots on the center disk to the drive tenons on the hubs. During operation the center disk slides on the tenons of each hub (which are orientated 90 apart) to transmit torque.
- While the couplings accommodate a small amount of angular and axial misalignment, they are especially useful in applications with parallel misalignment.
- We offers oldham couplings in set screw or clamp styles with bores ranging from 4mm to 35mm. Inch and metric hubs (set screw, clamp style, keyed, or keyless) are interchangeable and can be combined into a single coupling as long as they have the same outside diameter. Oldham coupling hubs are standard in black anodized aluminum for improved lubricity, increased life, and low inertia. Hubs are also available in stainless steel CHINAMFG request for increased corrosion resistance.
Application
- Ideal for many light duty industrial and motion control applications, oldham couplings have the ability to protect more expensive machinery components.
- For example the oldham coupling acts as a torque limiter during overload. When the disk fails, it breaks cleanly and does not allow any transmission of power.
- Oldham couplings also have the advantage of electrical isolation due to the non-conductive nature of the center disk.
- This prevents electrical currents from being passed to delicate instruments which can cause inaccurate data readings or damage.
Feature
- High absorption capacity of radial misaligment
- They do not produce kinematic errors in transmission
- Elimination of loads on shaft
- Mechanical protection against excessive torque
- Replaceable disc
1. We have first-class testing equipment to detect linear guide various data parameters and control the quality of the linear guide.Whenever linear guides must first detected whether the quality is qualified and the unqualified linear guide will be eliminated directly.So we can get the trust of a large customer, and supply them for several years.
2. We have our own R & D capabilities, to help customers solve the problem of non-standard linear guides.We can also according to customer requirements change their own mark.
3. Price, our manufacture ensure that our prices across China are quite competitive.It is better for you to compare prices and quality among suppliers.But everyone knows you can not buy the highest quality products with the lowest price,but our product is the best quailty if you use equal price.
FAQ:
1. When can I get the quotation ?
We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,please call us or tell us in your email so that we will regard your inquiry priority.
2. How can I get a sample to check your quality ?
After price confirmed,sample order is available to check our quality.
3. What is your main products ?
Linear motion systems,like lead screws, flexible coupling,Miniature linear guide rails,ball screws,linear rod shaft,ceramic bearings …etc. But also CNC machining centers and CNC machinable tooling boards.
4. Could you get a better price on your products ?
Yes,you can.We will give the best price on all of the products you need,which can help you to compete other companies in your markets.
5. What is the strength of your company ?
We have a engineer team,who have well experienced on product’s and machine designs.We can help you to solve the problems you meet.
Welcome to inquiry US!
Proper Installation and Alignment of Flange Couplings
Installing and aligning a flange coupling properly is crucial to ensure its optimal performance and to prevent premature wear or failure. Here are the steps to follow for a successful installation:
- Prepare the Components: Before starting the installation, ensure that all the components, including the flange coupling, shafts, and fasteners, are clean and free from dirt or debris. Inspect the coupling for any visible damage or defects.
- Check Shaft Alignment: Verify the alignment of the shafts before installing the flange coupling. Misalignment can lead to increased stresses on the coupling and other connected equipment.
- Use Proper Lubrication: Apply the recommended lubricant to the contact surfaces of the flange coupling. Proper lubrication reduces friction and wear, enhancing the coupling’s lifespan.
- Align the Flange Coupling: Position the flange coupling between the shafts and ensure that the bolt holes are aligned with the corresponding holes in the shafts.
- Insert Fasteners: Insert the bolts or screws through the bolt holes and hand-tighten them. Avoid fully tightening any fasteners at this stage.
- Check Runout: Measure the runout of the coupling during rotation to verify that it is within acceptable limits. Excessive runout indicates a misaligned coupling.
- Properly Torque Fasteners: Using a torque wrench, tighten the fasteners in a cross-pattern to the manufacturer’s recommended torque values. This ensures even distribution of the load and prevents distortion of the flange coupling.
- Recheck Alignment: After torquing the fasteners, recheck the shaft alignment to ensure it has not shifted during the tightening process.
- Inspect the Assembly: Conduct a final visual inspection of the installed flange coupling and surrounding components to verify that everything is properly aligned and secured.
- Perform Test Run: Run the equipment with the newly installed flange coupling under no-load conditions initially to check for any unusual vibrations or noises.
- Monitor Performance: During the initial operation and throughout regular use, monitor the flange coupling’s performance and check for signs of wear, misalignment, or other issues.
Professional Installation: If you are unsure about the installation process or need to install a flange coupling in a complex system, consider seeking assistance from a qualified professional or coupling manufacturer’s technical support team. Proper installation is essential for ensuring the long-term reliability and performance of the flange coupling and the connected equipment.
Can Flange Couplings Be Used in Hydraulic and Pneumatic Systems?
Yes, flange couplings can be used in both hydraulic and pneumatic systems to connect rotating components, such as pumps, motors, and cylinders, to transmit torque and motion. The key considerations when using flange couplings in hydraulic and pneumatic systems include the choice of material, sealing, and proper design to accommodate the specific requirements of these systems.
1. Material Selection: In hydraulic and pneumatic systems, the choice of material for the flange coupling is crucial due to the potential exposure to various fluids and environmental conditions. Common materials used for flange couplings in these systems include steel, stainless steel, and aluminum, which offer good strength, corrosion resistance, and durability.
2. Sealing: Hydraulic and pneumatic systems rely on the containment of fluids or gases under pressure. Therefore, it’s essential to ensure proper sealing in flange couplings to prevent any leakage that could lead to system inefficiencies or safety hazards. Proper sealing can be achieved using O-rings, gaskets, or other sealing elements integrated into the flange coupling design.
3. Design Considerations: The design of flange couplings for hydraulic and pneumatic systems should take into account the high pressures and forces involved in these applications. The flange coupling design should be robust enough to withstand the operating pressures and torque loads while maintaining proper alignment and ensuring smooth transmission of power.
4. Precision Machining: Tight tolerances and precision machining are critical for flange couplings used in hydraulic and pneumatic systems. This ensures that the coupling components fit together accurately, preventing any air or fluid leakage and minimizing wear and tear.
5. Customization: In some cases, hydraulic and pneumatic systems may have specific requirements that call for customized flange coupling designs. These customizations may include special materials, size, or sealing features to match the unique demands of the system.
Overall, flange couplings offer a reliable and efficient means of connecting rotating components in hydraulic and pneumatic systems. Proper selection, design, and maintenance of flange couplings contribute to the overall performance and longevity of these systems, ensuring smooth operation and minimal downtime.
Limitations and Disadvantages of Flange Couplings
While flange couplings offer several advantages, they also have some limitations and disadvantages that should be considered when selecting them for a specific application:
- 1. Size and Weight: Flange couplings tend to be larger and heavier compared to some other coupling types. This can be a limitation in applications where space and weight are critical factors.
- 2. Higher Cost: Flange couplings can be more expensive to manufacture and install compared to simpler coupling designs like sleeve couplings or clamp couplings.
- 3. Complex Installation: Installing flange couplings may require more time and expertise due to their intricate design and multiple components, including bolts and gaskets.
- 4. Rigidity: Flange couplings are relatively rigid, which means they may not accommodate as much misalignment as flexible couplings. Excessive misalignment can lead to increased stress on the equipment and coupling, potentially resulting in premature failure.
- 5. Bolt Stress: Proper tightening of the bolts is crucial for the effective functioning of flange couplings. Over-tightening or under-tightening the bolts can lead to bolt fatigue or coupling slippage.
- 6. Noise and Vibration Transmission: Flange couplings, especially rigid designs, can transmit more noise and vibration compared to flexible couplings, potentially affecting the performance and longevity of connected equipment.
- 7. Maintenance: Flange couplings may require more frequent maintenance due to the presence of multiple components and the need to periodically check bolt tightness and gasket conditions.
- 8. Corrosion: Depending on the material used, flange couplings may be susceptible to corrosion in certain environments. Corrosion can compromise the integrity of the coupling and reduce its service life.
Despite these limitations, flange couplings are still widely used in various industrial applications due to their robustness, high torque capacity, and ability to handle heavy loads. Proper application, installation, and maintenance can help mitigate some of these disadvantages and ensure the reliable performance of flange couplings in a wide range of systems.
editor by CX 2023-10-08