Product Description
No Telescopic Flange Cardan Shaft Coupling (SWC WF)
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.
Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;
Product Parameters
|
Model |
D |
Tn/ kN·m |
Tf/ kN·m |
β/ (°)≤ |
Lmin |
D1 (js11) |
D2 (H7) |
D3 |
Lm |
n-d |
k |
t |
b (h9) |
g |
I/kg·m2 |
m/kg |
||
|
Lmin |
100 |
Lmin |
100 |
|||||||||||||||
|
SWC180WF |
180 |
12.5 |
6.3 |
25 |
560 |
155 |
105 |
114 |
110 |
8-17 |
17 |
5 |
– |
– |
0.248 |
0.007 |
58 |
2.8 |
|
SWC225WF |
225 |
40 |
20 |
15 |
610 |
196 |
135 |
152 |
120 |
8-17 |
20 |
5 |
32 |
9 |
0.636 |
0.5714 |
93 |
4.9 |
|
SWC250WF |
250 |
63 |
31.5 |
15 |
715 |
218 |
150 |
168 |
140 |
8-19 |
25 |
6 |
40 |
12.5 |
1.352 |
0.5717 |
143 |
5.3 |
|
SWC285WF |
285 |
90 |
45 |
15 |
810 |
245 |
170 |
194 |
160 |
8-21 |
27 |
7 |
40 |
15 |
2.664 |
0.051 |
220 |
6.3 |
|
SWC315WF |
315 |
125 |
63 |
15 |
915 |
280 |
185 |
219 |
180 |
10-23 |
32 |
8 |
40 |
15 |
4.469 |
0.571 |
300 |
8 |
|
SWC350WF |
350 |
180 |
90 |
15 |
980 |
310 |
210 |
267 |
194 |
10-23 |
35 |
8 |
50 |
16 |
7.388 |
0.2219 |
412 |
15 |
|
SWC390WF |
390 |
250 |
125 |
15 |
1100 |
345 |
235 |
267 |
215 |
10-25 |
40 |
8 |
70 |
18 |
13.184 |
0.2219 |
588 |
15 |
|
SWC440WF |
440 |
355 |
180 |
15 |
1290 |
390 |
255 |
325 |
260 |
16-28 |
42 |
10 |
80 |
20 |
23.25 |
0.4744 |
880 |
21.7 |
|
SWC490WF |
490 |
500 |
250 |
15 |
1360 |
435 |
275 |
325 |
270 |
16-31 |
47 |
12 |
90 |
22.5 |
40.75 |
0.4744 |
1173 |
21.7 |
|
SWC550WF |
550 |
710 |
355 |
15 |
1510 |
492 |
320 |
426 |
305 |
16-31 |
50 |
12 |
100 |
22.5 |
68.48 |
1.357 |
1663 |
34 |
|
SWC620WF |
620 |
1000 |
500 |
15 |
1690 |
555 |
380 |
426 |
340 |
10-38 |
55 |
12 |
100 |
25 |
127.53 |
1.357 |
2332 |
34 |
·Note:1.Tf-Torque allowed by fatigue strength under varible load
2.Lmin-Minimum length after shortening
3.L-Installation length as required
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding and other professionals.
Advanced and reasonable process, complete detection means. We company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
After Sales Service
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T
♦ Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Impact of Flange Coupling on Noise and Vibration in a Mechanical System
Flange couplings play a significant role in the overall noise and vibration levels of a mechanical system. The type of flange coupling used and its design characteristics can have varying effects on the system’s noise and vibration. Let’s explore how flange couplings impact noise and vibration in a mechanical system:
1. Rigid Flange Couplings:
Rigid flange couplings, being solid and inflexible connections, are generally considered to be more rigid than flexible couplings. As a result, they can transmit vibrations more directly between the connected shafts and the rest of the system. The lack of misalignment compensation can lead to higher stress on the bearings and other components, contributing to increased vibration levels.
However, rigid flange couplings are also less likely to introduce any additional sources of vibration due to their simple and solid construction. If the system is well-aligned and requires no misalignment compensation, rigid flange couplings can provide a stable and reliable connection.
2. Flexible Flange Couplings:
Flexible flange couplings are designed to dampen vibrations and shocks in the system. The flexibility of these couplings allows them to absorb and minimize the transmission of vibrations between the connected shafts and the rest of the system. As a result, flexible flange couplings can reduce overall vibration levels and provide a smoother and quieter operation.
Additionally, the misalignment compensation capability of flexible flange couplings helps to reduce stress on the bearings and other components. By accommodating misalignment, these couplings prevent the system from experiencing excessive vibrations that can lead to premature wear and failures.
Overall Impact:
The choice of flange coupling design will significantly influence the noise and vibration levels in the mechanical system. In applications where precise alignment is crucial, rigid flange couplings may be preferred despite potentially higher vibration levels. On the other hand, flexible flange couplings are ideal for systems where misalignment is expected or where vibration dampening is a priority.
It’s important to consider the specific requirements of the application when selecting a flange coupling. Factors such as torque capacity, operating conditions, alignment needs, and desired noise and vibration levels should all be taken into account. Proper installation and maintenance of the chosen flange coupling can also impact its performance in reducing noise and vibration levels in the mechanical system.
How Does a Flange Coupling Contribute to the Longevity of Connected Equipment?
A flange coupling plays a crucial role in enhancing the longevity of connected equipment by providing several key benefits:
- Shock and Vibration Damping: Flange couplings, especially flexible types, are designed to absorb and dampen shock loads and vibrations that may occur during the operation of rotating machinery. By reducing the impact of these forces on the connected equipment, the coupling helps prevent premature wear and fatigue, thus extending the lifespan of the equipment.
- Misalignment Compensation: In many industrial applications, shaft misalignment is unavoidable due to various factors like thermal expansion, foundation settling, and equipment repositioning. Flange couplings, especially flexible ones, can accommodate both angular and parallel misalignment, ensuring that the connected equipment operates smoothly even under such conditions. This helps prevent stress on the equipment’s bearings and other components, leading to longer service life.
- Torsional Vibration Control: Torsional vibrations can occur in rotating machinery, especially when sudden changes in load or speed happen. Flange couplings with proper torsional stiffness and damping characteristics help control these vibrations, reducing the risk of fatigue failure in the connected equipment.
- Reduced Wear and Tear: By minimizing shock, vibration, and misalignment-related stresses, a flange coupling helps reduce wear and tear on the connected equipment’s components, such as shafts, bearings, and gears. This reduction in wear contributes to the equipment’s overall longevity and decreases the frequency of maintenance and replacement.
- Protection Against Overloads: Flange couplings can act as a safeguard against unexpected overloads in the system. In cases where the equipment experiences excessive loads or torque spikes, the coupling can provide a level of protection by disengaging or slipping, preventing damage to the machinery.
- Optimized Power Transmission: A well-selected and properly installed flange coupling ensures efficient power transmission between the driving and driven shafts. The smooth and reliable transfer of power reduces the risk of power losses, heat buildup, and excessive strain on the connected equipment, which are all factors that could impact its longevity.
- Corrosion Resistance: Flange couplings made from corrosion-resistant materials are well-suited for applications in harsh environments, such as those involving moisture or corrosive substances. By protecting against corrosion, these couplings help maintain the integrity and durability of the connected equipment.
In conclusion, a flange coupling’s ability to dampen shocks, compensate for misalignment, control vibrations, and optimize power transmission contributes significantly to the longevity and reliable performance of the connected equipment, ultimately leading to reduced downtime and maintenance costs.
How Does a Flange Coupling Protect Connected Equipment from Shock Loads and Vibrations?
A flange coupling plays a crucial role in protecting connected equipment from shock loads and vibrations by absorbing and dampening the impact and oscillations. The design and material properties of flange couplings contribute to their ability to mitigate shock and vibrations effectively. Below are the key factors explaining how flange couplings provide protection:
1. Flexibility: Flexible flange couplings are designed with elastomeric or metallic elements that offer flexibility between the connected shafts. When subjected to shock loads or vibrations, these elements can absorb and dissipate the energy, preventing it from transmitting to the connected equipment. The flexibility allows the coupling to accommodate misalignment and minor shocks, reducing the stress on the system.
2. Damping Properties: Elastomeric elements used in certain flange coupling designs possess inherent damping properties. These materials can absorb and dissipate vibrational energy, reducing resonance and preventing harmful vibrations from being amplified in the system.
3. Misalignment Compensation: Flange couplings with flexible elements can compensate for certain degrees of misalignment between the shafts. Misalignment can lead to additional forces and vibrations in the system, but the coupling’s ability to accommodate this misalignment reduces the impact on the connected equipment.
4. Resilience: Flange couplings made from materials like steel or other alloys have high resilience and can withstand sudden shock loads without permanent deformation. This resilience helps maintain the coupling’s integrity and allows it to continue functioning effectively after exposure to shock events.
5. Friction Damping: Some rigid flange coupling designs incorporate friction damping features. These couplings rely on friction between the mating surfaces to dampen vibrations and prevent resonant frequencies from causing issues in the system.
6. Material Selection: The choice of materials for both flexible and rigid flange couplings is critical in their ability to protect connected equipment from shock loads and vibrations. High-quality materials with appropriate mechanical properties, such as strength and elasticity, enhance the coupling’s ability to withstand shocks and vibrations.
7. Proper Installation: Correct installation and alignment of the flange coupling are essential to ensure it functions as intended. Properly installed couplings can effectively manage shocks and vibrations, while misaligned couplings may experience premature wear and transmit higher forces to the connected equipment.
8. Maintenance: Regular maintenance, including inspection, lubrication, and monitoring, ensures that the flange coupling continues to provide protection against shocks and vibrations throughout its service life.
In summary, flange couplings protect connected equipment from shock loads and vibrations by providing flexibility, damping properties, misalignment compensation, resilience, and friction damping. The selection of suitable materials, proper installation, and regular maintenance further enhance their performance in protecting industrial machinery and equipment from potential damage caused by dynamic forces.
editor by CX 2024-01-09